OPW Leads the Way in Phase Separation Detection and Education

By OPW | May 04, 2017
Water has long been the enemy of fuel. What many commercial and retail fuel site operators don’t realize, though, is that with the introduction of fuels with increased ethanol content, water intrusion has become an even more vexing quality control issue. 
This is because ethanol-blended fuels are vulnerable to phase separation, a condition when the ethanol becomes oversaturated and can no longer be suspended in the fuel. Phase separation causes distinct layers of inventory to develop in the tank, with a water layer and a alcohol-and-water layer nearest the submersible pump’s intake tube. If this contaminated fuel is dispensed into a vehicle, it causes significant – and costly – engine damage.

Earliest Detection
Very little water is needed to ruin inventory. In a tank with 10,000 gallons of E10, phase separation can occur when just 40 gallons of water enters the tank – that is a concentration of less than 1%. OPW’s Aqueous Ethanol Float Sensor provides the earliest detection of in-tank phase separation, enabling operators to address phase separation before contaminated fuel is distributed and fuel inventory is beyond correction.

Reducing False Alarms

In addition, the Aqueous Ethanol Float Sensor’s real-time density readings are net-corrected for thermal changes within the tank. This feature prevents false phase separation alarms, a common headache that operators experience with competitor devices during fuel drops.

“OPW’s AEF Sensor compensates for temperature swings that occur during deliveries. This is something that no other phase separation detection device can do,” said FMS Global Product Manager Pete Neil.

OPW’s AEF: See The OPW Difference in Action 
Watch the video at www.opwglobal.com/aef to learn how OPW’s Aqueous Ethanol Float Sensor outperforms competing water-detection solutions. 
 
 

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Safe and Efficient Fueling Transportation

OPW creates components and systems for use on tank trucks, tankers and rail tank cars to provide for the safe and efficient loading, transport, transfer, handling and unloading of petroleum-based fuels, chemicals and dry bulk cargo hazardous bulk products around the world.

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Revolutionizing Fueling Operations Worldwide

OPW offers solutions for conventional, vapor recovery, DEF, Ethanol, Biodiesel, CNG, LPG and Hydrogen fueling, as well as a complete portfolio of solutions for above ground storage tanks.

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